Brett W’s City Goblin – 09 SS Donor #229 v2.0 - Registered

Brett

Well-Known Member
The powder coater just sent me the following pictures letting me know that it is ready for pickup. Unfortunately, I wont be able to get it until this Friday. It's a lot of orange!

My neighbor works for one of the large chain tire stores and was able to get the Toyo RA1's ordered at a slight discount for the online shops. They should be here this weekend. Benefit here is that they will force load balance, mount, and install my tpms sensors for free. In addition, he is going to take my wheels with him to work and take care of it.

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jayrolls

Well-Known Member
The powder coater just sent me the following pictures letting me know that it is ready for pickup. Unfortunately, I wont be able to get it until this Friday. It's a lot of orange!

My neighbor works for one of the large chain tire stores and was able to get the Toyo RA1's ordered at a slight discount for the online shops. They should be here this weekend. Benefit here is that they will force load balance, mount, and install my tpms sensors for free. In addition, he is going to take my wheels with him to work and take care of it.

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What color orange is that? My coaster just ordered Red-Orange Neon Sku#219212 for my chassis and Hot Candy Blue Sku# 56112 from powder by the pound. Looks like lots of us are going with orange. Your chassis looks great.
 

Brett

Well-Known Member
What color orange is that? My coaster just ordered Red-Orange Neon Sku#219212 for my chassis and Hot Candy Blue Sku# 56112 from powder by the pound. Looks like lots of us are going with orange. Your chassis looks great.
It is Sunburst Orange PMB-0963 from Prismatic Powder. Better pics soon when I pickup the frame on Friday.
 

Joebob

Goblin Guru
The powder coater just sent me the following pictures letting me know that it is ready for pickup. Unfortunately, I wont be able to get it until this Friday. It's a lot of orange!

My neighbor works for one of the large chain tire stores and was able to get the Toyo RA1's ordered at a slight discount for the online shops. They should be here this weekend. Benefit here is that they will force load balance, mount, and install my tpms sensors for free. In addition, he is going to take my wheels with him to work and take care of it.

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How are you getting it home? I made a dolly that bolts to the frame that allows it to one man wheel up a Uhaul ramp.
27073

And no I didn't crash.

Joe
 

Brett

Well-Known Member
I just rent a uhaul 5x9 open air trailer and pull it behind the wife's minivan.

People make fun of the minivan but it has served my families purposes well.
 

Ark :D

Goblin Guru
I just rent a uhaul 5x9 open air trailer and pull it behind the wife's minivan.

People make fun of the minivan but it has served my families purposes well.
I did exactly that when I got my frame powder-coated, except with an Explorer.
 

Brett

Well-Known Member
Time for a quick update. Picked up the frame from the powder coater last week. Rotty saw me while driving to work and swung by to check it out. Thank you Rotty for lending a hand with loading it in the trailer. The Powder coater did a great job.

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Also, got tires Friday night. Toyo RA1's, 275/35/18. They are mounted on 18x9 reproduction Saleen wheels from American Muscle.

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Finally had some free time this evening to bolt a few pieces on the engine.

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Plan to install the floor on Sunday then I should be able to move fairly quickly since a lot of the parts are in sub-assembly's.
 
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Brett

Well-Known Member
......and join the rest of the Houston gang at autoX in November........ :)
Honestly, that's my plan. Wont be street legal so I will need to trailer it somehow. Heard we might have a guest out of state Gobliner so I would like to be trackable by then.
 

Brett

Well-Known Member
So, finally had some time to work on 2.0. Between 2 kids and all the family commitments, it has been extremely busy.

Got a solid 8 hours in on the Goblin and completed the following:

  • installed floor panels
    • Used the 3m adhesive that is in the new video's. That crap is sticky and gets black stuff everywhere. Advice, let it dry then use a tool that is softer than the powder coat to remove, like a fingernail.
  • installed steering rack
  • installed steering rack limiters
    • I didn't have a "thin enough wrench" so I used a pipe wrench. Left some marks but they are under the boot so the next person to see them will be the person rebuilding the rack in 15 years.
  • installed power steering unit
    • out of all the parts that I had powder coated, I missed the bracket for this. Quick shot of matt black and it went on the car. Kind of buried in the dash so, no one will know. Unless you read this build log ;-)
  • installed collapsible steering column
    • had to use a spare bolt I had since I crushed the threads putting the bolt in. For some reason, I have lots of spares.
  • installed pedal box
  • installed gas pedal
    • little worried that I will have to do some sort of ecu calibration with this since it came from a parted out car on ebay.
  • installed clutch pedal
    • Had to bend the mount about a 1/4 inch for the pedal to clear the collapsible steering column.
  • ran hard brake lines
  • installed brake booster
    • chose not to paint it this time. Cleaned it up and it looked decent. Plus, it came from a random parts car on ebay and I do not know if it really works.
  • installed master cylinder
  • painted radiator
    • used a can of aerosol wax and grease remover to clean up the radiator and then painted it back with Eastwood radiator paint.
  • prepped fuel tank for install
    • new video clarified that I had installed the old pump incorrectly in my first build. Used a new pump and assembly went smoothly.
  • installed the fuel filler neck
    • How did I powder coat this part and not the power steering bracket?
Also, ordered the updated bell cranks for the shifter.

When I built 1.0, I installed the floor from the bottom. This time, I flipped the frame over and put the floor on. Definitely easier to do it this way. Then, my neighbors helped flip it back over. Fortunately, they had several people over at a baby shower and several need a 15 minute brake.

During the week, I hope to get the radiator lines ironed out, install the radiator, mount the fuel tank, and possibly install the engine.

Oh, in 1.0 I had used rubber horse stall matt for the floor of the car. All the pieces except for one made it home. Fortunately, I have enough scrap from the original build to make what I need.

I cannot speak highly enough of the new build videos. Clear, concise, short, and just the facts. Not that the older ones were bad, but the new ones are great.

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Brett

Well-Known Member
Got a lot done since the last update.

-Installed roof
-Front suspension in except for the shocks. Need to get the proper mounting hardware.
-Installed the front brakes.
-Installed Horn.
-Install coolant tubes in center console. Used 1" aluminum tubing from McMaster Carr and put beads on the ends to hold the hoses. Then anchored the tubes to the tunnel with 1" vinyl coated clamps.
-Installed the motor and subframe. Made this a family affair with the wife and kids and it went really well. Also got the subframe bolted down. Had to use some ratchet straps to move everything around a millimeter here and there to get it all to line up.
-Got the intake all setup.
-Hooked up the radiator.
-Fuel tank is in.
-Fuel line ran.
-Also have the passenger side rear suspension installed. Need to get some hardware to hook up the drivers side. Snapped a bolt that holds the hub on so I have to track down one of those.
-Steering system is also completed.
-battery installed
-rear view mirrors installed. Center mirror loosely installed. Will position once seats are installed.
-master cylinder and brake reservoir installed
-boost gauge installed


During the week, I hope to get the rear radiator lines connected, mount the heat exchanger, and work on electrical. I'm trying not to cram too much stuff in the front since I want to have space to install the brake proportioning valve.

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Rauq

Goblin Guru
Do you mind sharing your thought process on your routing of the coolant through the tunnel? I'm curious :rolleyes:
 

TheNuker

Goblin Guru
Yeah that is interesting, I wonder how hot your tunnel is going to end up. I know my lower frame tubes can get pretty toasty.

Nuker-
 
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