Chris, I have really gone back and forth on getting another donor. I don't think it would need to be an ss and it doesn't need to be running, so I think I can find one darn cheap. I'm still not committed to buying one. My thought was like yours, use the donor money and use it toward the coil overs. The junk yard will let you carry out a bunch of bolts for pennies. I've had a couple people say I will need one, if nothing else to save a bunch of trips to the salvage yard to get things I forgot about.
I'm in a wheelchair, so it was hard to look, but took my phone and shot some pics of the undercarriage. The two cars are darn similar if not the same dimensionally. Engine cradle looks the same. Not sure about the steering column and rack. The HHR SS seats look visually like cobalt seats but I'm not sure about dimensions.
The HHR gauge cluster is ugly with a capital U. I really don't want to use it, but I'm nearly positive the interface between the bcm and the cluster will be gender specific. I doubt the cobalt cluster can read the hhr data. I may wind up using some other system, be it analogue or digital.
Our stage 1 kit and hood will be in Vegas on Saturday. At the time of purchase I still wasn't sure on a donor, so I only got stage one and I didnt get any of the TC specific parts. I'm not sure I will need many of them anyway. I have a crazy idea I want to try with building a rear wing that will also be a radiator for the intercooler heat exchanger. It may still require a small radiator as well, but I'm trying to keep heat from the front of the car.
I wasn't planning on starting the build until lay September. We are still at 112 everyday and I have no desire to be in the heat. That being said, when we were checking out the HHR yesterday I figured out I ain't gonna wait a month. I'm super stocked to get this project going.