Dale E. drove 5+ hours yesterday to come help me with the braking issue. Wow, how generous!
For the last day and a half we have been testing and eliminating possible issues.
We found a solution that doesn't wheel hop when braking:
Those temporary tires only skid when braking. Skid pretty easily too. 3" wide tires on the front looks pretty silly, but I kind of wanted to try it with the 12.5" tires on the rear.
Put the Cobalt tires back on the goblin, it wheel hops when braking at 40+ mph, but skids below that speed.
Put the normal 275 Proxes back on, it wheel hops at any speed.
We started with the ride height, correctly weighted the goblin with 330 lbs ballast, lowered the passenger side a bit. Corrected the camber on the front passenger side, Took it for a test drive. Wheel hop, but better wheel alignment.
Checked the wheels & frame for balance - is one wheel further forward? Does the frame look bent? Anything not symmetrical? Did measuring, checked with levels, angle finders, digital angle finders. Seems good.
Checked for bump steer. We moved the billet arm up and down, and discovered the lower we put the tie rod end, the less the bump steer. Dale also taught me how to correct bump steer by using a bump steer kit like
this one (example only, that one isn't specific for the Cobalt).
Swapped out the 1/4" thick elbows for the 3/8" thick ones on the uprights.
Checked the front brake rotors for warpage. They are good.
Checked the tow in on the front. 3/16" is good.
Checked the caster. 6 degrees is good.
Running out of ideas how to fix the hopping, I decided to weld on gussets on the A arms.
Chad, you are right, these gussets are aero. Aero only. The gussets made no difference, still wheel hopping while braking.
Checked the rear tires for tow-in. They were crab walking a little, so we adjusted the rear tow in. Still hopping.
Swapped the front brake pads out for the ones on my 2nd donor car. Still hopping.
We tried different brake bias, could skid the rears, or can hop the fronts.
We tried different shock settings. Still hopping.
We tried 5 degrees caster. Hopping.
Checked the wheel for any slop, and on further scrutiny, the passenger upper heim joint has a little movement.
Need to try a new heim joint. The other heim joints seem tight, but maybe buy all new ones, as I am running low on ideas on what to try.
We eliminated a lot of things that could be causing it, but still haven't isolated the exact cause of my special wheel hop issue. Autocross is 1.5 weeks away, can I solve this 2 year mystery?