Towerdog's Indiana Street Goblin Build (#250) 07 SS/SC Donor

Towerdog

Goblin Guru
If everything is new sounds like a bad slave cylinder. The only other suggestion is have is follow the steel line to make sure there are no cracks in it. My pedal engages about an inch off the floor but isn’t fully engaged until about halfway out.
This is my second slave. Went with an OEM from zzp and measured and spaced per their specs shown in video above.
 

r3drckt

Goblin Guru
An XTR stage 2
I’m curious if the slave cylinder is still hyper extending even with the spacer due to soft fingers on the pressure plate. Do you have the factory pressure plate to try? Not sure if it’d work with the XTR friction plate, but worth a shot. The factory pressure plate shouldn’t need the throw out spacer.
 

Towerdog

Goblin Guru
I’m curious if the slave cylinder is still hyper extending even with the spacer due to soft fingers on the pressure plate. Do you have the factory pressure plate to try? Not sure if it’d work with the XTR friction plate, but worth a shot. The factory pressure plate shouldn’t need the throw out spacer.
No I piched it along w the fly wheel.
 

Towerdog

Goblin Guru
So I had a six hour flight to Alaska today and have had time to ponder, think and read! Some Miata guys were complaining about the same thing.... someone stated that the long horizontal run across the firewall will hold air... well mine was "fine" until I went down my steep driveway then gonedy. So I think I will bleed it one more time with the back end jacked up, Vac it then pedal pump.
 

r3drckt

Goblin Guru
I dont follow you on the soft fingers.... does that mean they are mushy or easy to release pressure?
The pressure plate has the fingers in the middle which the throw out bearing pushes against, disengaging the clutch. While I doubt this is an issue, given you’ve replaced everything else except the clutch assembly, it’d be the only other thing to try IMO. If those fingers are easier to push against compared to say the OEM pressure plate, the throw out bearing could be pushing past them more than it should causing it to hyper extend.
 

r3drckt

Goblin Guru
So I had a six hour flight to Alaska today and have had time to ponder, think and read! Some Miata guys were complaining about the same thing.... someone stated that the long horizontal run across the firewall will hold air... well mine was "fine" until I went down my steep driveway then gonedy.
If this is true, have you tried to vacuum bleed the system using GM’s recommended method while also cycling the clutch?
 

Towerdog

Goblin Guru
The pressure plate has the fingers in the middle which the throw out bearing pushes against, disengaging the clutch. While I doubt this is an issue, given you’ve replaced everything else except the clutch assembly, it’d be the only other thing to try IMO. If those fingers are easier to push against compared to say the OEM pressure plate, the throw out bearing could be pushing past them more than it should causing it to hyper extend.
I follow you... could see that without the spacer.... but if it was blowing past bottoming out now, that would be a crap clutch lol
 

Towerdog

Goblin Guru
If this is true, have you tried to vacuum bleed the system using GM’s recommended method while also cycling the clutch?
Many times.... weird thing is is that doing that makes the brakes go to mush... I can pump them back but.... why?
 

MR.812

Well-Known Member
I used a vacuum pump on both my brakes and clutch. I haven’t had a single issue yet. I will tell you it took 2 quarts of brake fluid to fill the system and to remove all the air.
 

r3drckt

Goblin Guru
Lonny has stated a couple times on here that the stock reservoir requires a high level of brake fluid in it in order to bleed the clutch, otherwise it starts to pull air again. My recommendation would be to change to a dual reservoir setup. That’s what I will be doing during my build. But I’m also switching to manual brakes and going to be using the Wilwood kit: Tandem Remote Master Cylinder - 7/8" Bore,Black https://www.amazon.com/dp/B01MUR2AHQ/ref=cm_sw_r_cp_api_glt_fabc_K0XM5GC8WXP52AC69MTG?_encoding=UTF8&psc=1
 

Towerdog

Goblin Guru
Lonny has stated a couple times on here that the stock reservoir requires a high level of brake fluid in it in order to bleed the clutch, otherwise it starts to pull air again. My recommendation would be to change to a dual reservoir setup. That’s what I will be doing during my build. But I’m also switching to manual brakes and going to be using the Wilwood kit: Tandem Remote Master Cylinder - 7/8" Bore,Black https://www.amazon.com/dp/B01MUR2AHQ/ref=cm_sw_r_cp_api_glt_fabc_K0XM5GC8WXP52AC69MTG?_encoding=UTF8&psc=1
This keeps it full..
 

Attachments

DCMoney

Goblin Guru
Many times.... weird thing is is that doing that makes the brakes go to mush... I can pump them back but.... why?
If this is the case something else is very wrong. Other than the reservoir the brakes have nothing to do with the clutch. Once your brakes are bleed the amount of fluid that is used to actuate the brakes is very little. I highly doubt you are removing any fluid out of your brake lines bleeding the clutch. But you have been trying every single way to bleed a hydraulic system known to man, so who knows...

I was looking for pictures of your brake and clutch line set up at the front of the car, and ran across this picture. Are you sure your clutch pedal is fully extending to the released position? Chad had issues with his brake pedal not fully releasing and causing bleeding issues on his brakes.

25379



 

Towerdog

Goblin Guru
If this is the case something else is very wrong. Other than the reservoir the brakes have nothing to do with the clutch. Once your brakes are bleed the amount of fluid that is used to actuate the brakes is very little. I highly doubt you are removing any fluid out of your brake lines bleeding the clutch. But you have been trying every single way to bleed a hydraulic system known to man, so who knows...

I was looking for pictures of your brake and clutch line set up at the front of the car, and ran across this picture. Are you sure your clutch pedal is fully extending to the released position? Chad had issues with his brake pedal not fully releasing and causing bleeding issues on his brakes.

View attachment 25379


When vac pumping from the res the brakes are involved in a way..
And I had to weld a washer as a shim in front of the pedal housing to keep the pedal from over extending. It currently is slightly over what stock was.
 

Towerdog

Goblin Guru
I used a vacuum pump on both my brakes and clutch. I haven’t had a single issue yet. I will tell you it took 2 quarts of brake fluid to fill the system and to remove all the air.
If you used 2 qts and I only cycled one im starting to buy into the fact that I'm rushing it and still have air in the hard line in the tunnel.
Like I said before if I get time between trips I am going to jack one end or the other up and vac or pressure fluid through it in mass quantities.
 

Gtstorey

Goblin Guru
You might try a Motive style pressure bleeder if you haven't already. That way you can apply pressure and leave it to see if it holds for an extended period.
 

DCMoney

Goblin Guru
When vac pumping from the res the brakes are involved in a way..
And I had to weld a washer as a shim in front of the pedal housing to keep the pedal from over extending. It currently is slightly over what stock was.
You need to revert back to OEM as much as possible, you've changed a lot of things not many others have had to do for a functional clutch. You're reading into your issues and looking for parts to fix your problem, go back to OEM. Bleeding the clutch is very simple, stop over complicating it with vacuum bleeders, pressure bleeders etc. I've never had to jack either end of the car up to successfully bleed my clutch.
 

Towerdog

Goblin Guru
So this afternoon I gave my clutch another shot. Ran almost a quart through it. Still no improvement,,,, I am starting to believe that the master is sucking air. Why? Well I can up down till there is little to no bubbles in the hose. Pump the dickens out of the pedal and the next time you go down and crack the bleeder... nothing but foam!
 
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